Custom Wire Forms

Custom wire forms are shaped metal components designed to meet exact application requirements. Unlike standard catalogue parts, these are made to fit a specific task—whether that’s holding, supporting, linking, or guiding. At European Springs & Pressings, we produce wire forms across a wide range of shapes and materials using precision manufacturing techniques.

Bespoke Wire Form Specifications

There are clear benefits to having your wire forms custom-made:

  • Designed for Your Application: Dimensions, bends, and fixing points are all tailored to suit how the part needs to function within your product or assembly.
  • Better Performance: By matching the form to the task, custom wire forms can reduce wear, improve load distribution, and handle motion or stress more effectively than general-purpose alternatives.
  • Built to Last: We use high-quality materials and proven forming methods to produce wire forms that hold their shape and stand up to repeated use.

Our Manufacturing Process

Wire forms are produced using CNC coilers and multi-axis forming machines, capable of shaping complex designs from different wire gauges and materials. The process typically involves:

  1. Initial Design Discussion: We review your drawings or concepts and work with you to define the best form and material for your needs.

  2. Material Selection: Choose from mild steel, stainless steel, music wire, or other alloys depending on load, corrosion resistance, or conductivity requirements.

  3. Precision Forming: Parts are formed using advanced machinery to ensure repeatable accuracy across large or small production runs.

  4. Final Checks: All wire forms are inspected and, where needed, tested for dimensional accuracy and performance before delivery.

We can also produce small quantities using manual hand-forming techniques for prototypes or specialised parts.

Industry Applications

Custom wire forms are widely used in:

  • Automotive – Seat supports, battery connectors, and engine clip brackets.
  • Aerospace – Control cable guides, support wires, and light structural mounts.
  • Electronics – Spring clips, component restraints, and PCB supports.
  • Medical Equipment – Wire handles, frames, and precision fastenings in surgical tools or diagnostic devices.

 

Get a Quote

We supply wire forms to fit your specifications—whether you’re prototyping or ordering in volume. With extensive experience and dedicated equipment, we’ll help develop the right solution for your application. Contact us today to speak to our team about your project, send us your drawings, or request a quote.